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Nissan Primera P12 in limp mode

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Haydnw View Drop Down
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    Posted: 07 Dec 2012 at 10:56pm
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Hi,

Can anyone help ?

I’m having problems with my 2004 P12 2.2 DCi SVE hatch.

Sorry this is a bit long winded but I want to give as much info as possible in the hope of finding a fix for the problem.

Problems started about a month ago - as I was driving I got a very strong smell of diesel, I stopped to investigate, lifted the bonnet and found diesel spraying at high pressure from a steel pipe from behind the engine on the driver’s side.

I took the car to a local repairer/breaker he replaced the pipe but said that he couldn’t understand why the pipe had fractured and suspected movement between the fuel pump and engine block.

The pipe fractured again within a couple of miles of driving, I took the car back and the repairer who replaced a fuel pump mounting plate ?? (he did show me damaged parts which looked like a large(ish) bearing housing with two torx head fixing bolts which were badly bent) he said that to replace it he had to take the engine out, he also mentioned that I was fortunate that one of the bolts hadn’t dropped into the timing chain and wrecked the engine.

The car was running fine apart from erratic tick-over which had been present previously, the repairer said that this was probably the suction control valve and it would need replacing in the near future.

The car ran OK for about  two weeks (500 miles) then wouldn’t start one morning, I called the AA out, they got the car started but it would stall at less than 1000 rpm and was then difficult to restart – the AA guy said he suspected air being drawn into the fuel system.

I took it back to the repairer who after investigation found that with the electrical connection to the Suction control valve disconnected it started and ticked over OK.

He has replaced the SCV with one from a known good car, the car now starts and ticks-over but has gone into ‘limp’ mode (no power) it is showing fault codes P1275 And P0101 which the repairer cannot clear and he seems to be at a loss as to what to do next.

I'd be grateful for any help/advice.

Haydn
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timeshock! View Drop Down
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Post Options Post Options   Thanks (2) Thanks(2)   Quote timeshock! Quote  Post ReplyReply Direct Link To This Post Posted: 08 Dec 2012 at 10:33am
The first code is a direct correlation to your symptom telling you the fuel pressure is far to high this could be caused by an open circuit on the fuel pump, a dodgy fuel pump or the fuel rail pressure sensor. Your 2nd code is MAF sensor but that is probably because it can not feed enough air for the fuel.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Haydnw Quote  Post ReplyReply Direct Link To This Post Posted: 08 Dec 2012 at 11:30am
Thanks Timeshock,

Can you suggest a strategy for testing/eliminating the fault.

I'm guessing start by replacing the pressure sensor ?

Can open circuit on the fuel pump be repaired, how would you check it ?

I'm hoping that it isn't a dodgy pump Cry, the car was running OK with good power (apart from the difficult starting and tick-over) when I took it in.

Haydn
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Post Options Post Options   Thanks (0) Thanks(0)   Quote timeshock! Quote  Post ReplyReply Direct Link To This Post Posted: 08 Dec 2012 at 1:03pm
What is surprising me is that you have suffered component failure due to excessive fuel pressure and believe me we are dealing with very high pressures when running normal. The is a fuel relief valve which detects high pressure and relieves the fuel back to the tank this should have kicked in, I wonder if this is faulty. Have a look at the ESM page EC-1746
 
As for open circuits you would need to trace the wiring checking for chaffing and grounding of the wires.
i don't think it will be a pump issue, more like readings, filters, lines
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Post Options Post Options   Thanks (1) Thanks(1)   Quote timeshock! Quote  Post ReplyReply Direct Link To This Post Posted: 08 Dec 2012 at 1:09pm
Also EC-1812
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Haydnw View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Haydnw Quote  Post ReplyReply Direct Link To This Post Posted: 08 Dec 2012 at 5:45pm
Thanks again for your help.

I'll check those out.

Haydn
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imckay View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote imckay Quote  Post ReplyReply Direct Link To This Post Posted: 08 Dec 2012 at 6:31pm
If a different SCV has been fitted wouldn't the ECU reset need to be done?
http://www.npoc.co.uk/forum/p12-all-engines-read-reset-ecu-fuel-pump_topic54932.html

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Haydnw Quote  Post ReplyReply Direct Link To This Post Posted: 08 Dec 2012 at 8:11pm
Imckay,

Thanks for your input - I have tried the reset procedure but can't get the engine management light to flash at all, not sure why.

Haydn
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Post Options Post Options   Thanks (0) Thanks(0)   Quote imckay Quote  Post ReplyReply Direct Link To This Post Posted: 08 Dec 2012 at 11:45pm
All down to timing I believe.

Failing that, I think an OBD2 code reader/resetter should also do the job.
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Post Options Post Options   Thanks (1) Thanks(1)   Quote Haydnw Quote  Post ReplyReply Direct Link To This Post Posted: 20 Dec 2012 at 12:51am
Car is now healthy again - Timeshock was, as ever, spot on with his diagnosis.

repair to a wiring fault to the fuel pressure sensor and reset of the SCV cured the problem, unfortunately it was beyond my DIY electrical skills so I entrusted it to an auto electrical specialist.

I'm now £300 poorer but the car is running better than it ever has.

thanks for your help and advice guys

Haydn
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